Download Automotive Alloys 1999 by Subodh K. Das PDF

By Subodh K. Das

A dialogue of the newest advancements in aluminum and magnesium alloys program within the automobile industry, those lawsuits conceal actual and approach metallurgy of aluminum and magnesium castings, extrusions, composites, and sheet; alloy processing; constitution and homes characterization; advertisement and pilot functions within the automobile industry; and expertise and performance.Content:

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An innovative process which uses a high-intensity infrared (IR) heat source to fuse wear-enhancing additives into a surface in a matter of seconds is being developed in another OAAT project to produce uniform wear-resistant coatings for aluminum engine block cylinder bores. During fiscal year 1999, material compositions which are most likely to provide wear resistance, factional behavior, compatibility with engine lubricants, and manufacturability will be selected based on discussions between automotive industry materials engineers and senior tribology and infrared processing staff at the Oak Ridge National Laboratory.

Improved control of the forming process will expand the operating "window" of acceptable process parameters, making it more robust, reducing production problems, reducing process development time, and improving quality. A parallel activity is aimed at evaluating the economic and functional improvements in forming aluminum at elevated temperatures. Properly designed and implemented warm forming techniques have the potential to improve both the intrinsic and extrinsic formability of aluminum, permit aluminum to be substituted for many steel body components with rather minor modifications of the tooling, and increase the ability of the materials to produce more complex shapes.

Phase I will establish promising alloys for detailed evaluation and optimization, and demonstrate/justify commercialization potential based on creep, castability and cost. In Phase II, promising alloy families will be optimized and evaluated in detail (including corrosion and recyclability). Die-cast components will be produced from optimized alloys by suppliers and evaluated. Phase III will result in an alloy that meets stated objectives and prototype automotive components that meet automotive targets.

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